Spiral intermediate rollers are widely used in key equipment on industrial production lines, especially playing an important role in industries such as metal processing, papermaking, plastic film, and textiles. The core design is achieved through a spiral surface structure to uniformly apply pressure, transport or process materials, ensuring high efficiency and stable product quality during the production process. Spiral intermediate rollers not only improve production efficiency but also effectively reduce material loss, making them an indispensable component of modern industrial automation production lines.

Advantages and Features

Uniform pressure to improve product quality

The spiral design of the spiral Intermediate roller ensures that the material is uniformly stressed during transportation, avoiding local stress concentration, thereby reducing material deformation, wrinkles, or damage, and significantly improving the flatness and consistency of the product.

Efficient transmission, reducing energy consumption

Its spiral structure can optimize the material conveying path, reduce frictional resistance, lower energy consumption during equipment operation, and improve conveying efficiency, making it suitable for high-speed production lines.

Strong adaptability and multifunctional applications

The spiral intermediate roller can be customized according to the needs of different industries, suitable for various materials such as metal plates, paper, plastic films, etc. It has a wide range of applicability with different processes such as rolling, coating, drying, etc.

Strong durability and low maintenance cost

Made of high-strength materials, the spiral intermediate roller has excellent wear resistance and corrosion resistance, which can operate stably for a long time, reduce equipment failures and maintenance frequency, and lower operating costs.

Precise control to improve production efficiency

The spiral intermediate roller can seamlessly integrate with the automation control system to achieve precise pressure, conveying, and speed control, meeting high-precision production requirements.

Application scenarios

Metal processing industry

During the rolling, straightening, and conveying processes of metal sheets, the spiral intermediate roller can ensure the flatness and thickness uniformity of the sheet, making it suitable for fields such as automotive manufacturing and home appliance production.

papermaking industry

On the paper production line, spiral intermediate rollers are used for calendering, drying, and conveying paper, which can effectively improve the smoothness and strength of the paper.

Plastic film industry

In the production process of plastic film, spiral intermediate rollers are used for stretching, coating, and winding the film to ensure the uniformity of film thickness and surface quality.

textile industry

During the printing, drying, and finishing processes of textiles, the spiral intermediate roller can provide uniform pressure and transport, avoiding fabric deformation or damage.

packaging industry

In the production of packaging materials, spiral intermediate rollers are used for pressing and conveying paper and film, ensuring high quality and consistency of packaging materials.

Instructions for Use

Installation and Debugging

When installing the spiral intermediate roller, it is necessary to ensure that the equipment base is level and the roller body is aligned with the conveyor belt or other equipment on the production line.

During debugging, check whether the rotation of the roller body is smooth and ensure that the spiral surface is free of damage or foreign objects.

Adjust the pressure, speed, and position parameters of the roller body according to production needs.

operation and maintenance

Before starting the equipment, check if the lubrication system is functioning properly and ensure that the roller surface is clean and free of debris.

During operation, monitor the operating status of the equipment and adjust parameters in a timely manner to ensure production quality.

Regularly clean and lubricate the spiral intermediate roller, check for wear, and replace vulnerable parts if necessary.

Safety precautions

Operators need to wear protective equipment to avoid contact with rotating parts.

During the operation of the equipment, it is prohibited to touch the surface of the roller body with hands or other objects.

When shutting down for maintenance, it is necessary to cut off the power and hang warning signs to ensure safety.

Common problems and solutions

The surface of the roller is severely worn

Reason: Wear caused by long-term use or high material hardness.

Solution: Regularly inspect the surface of the roller body and replace worn parts in a timely manner; Choose materials with higher strength to manufacture the roller body.

Uneven material transfer

Reason: Uneven pressure on the roller body or unreasonable design of the spiral structure.

Solution: Adjust the pressure distribution of the roller body, check if the spiral structure meets production requirements, and redesign if necessary.

Excessive noise during equipment operation

Reason: Insufficient lubrication or damaged bearings.

Solution: Check the lubrication system and replenish lubricating oil; Replace damaged bearings.

The rotation of the roller body is not smooth

Reason: Foreign objects stuck or bearings damaged.

Solution: Clean the foreign objects on the surface of the roller body and bearing parts; Replace damaged bearings.

Reduced production efficiency

Reason: Improper setting of equipment parameters or aging of roller body.

Solution: Adjust the equipment parameters again, check the status of the roller body, and replace or upgrade it if necessary.